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CLEAN BOOTH SYSTEM

CLEAN BOOTH SYSTEM

CLEAN BOOTH SYSTEM

CLEAN BOOTH SYSTEM

Other than standard line-up, we will fabricate a system to meet your desired size and design


Certificates/Approvals

EU RoHS China RoHS CE UL CSA PSE
*No certificates and approvals for this product

 

Clean Booth System basic design

The system consists of the following components

Frame

Vertical pillar : F44L（40x40) processed for M16 on one side
Beam : F48L(40x80), F44L
Corner stay (SA40), 8pcs.
End cap (EP44), 4 pcs.
Adjuster foot (AK16) x number of vertical pillars
Frame joint member

Curtain

For side surface, 2 pcs.
For top surface, 1 pc.
Fixing SUS plate for side surface, 2 pcs.
Fixing SUS plate for top surface, 4 pcs.
M4×10 truss head screw, 12 pcs.
F nut（NF40-M4), 12 pcs.
Aluminum rod Ø6 (for securing curtain)
Sheet retainer

FFU

See "Clean Cube"
Other FFUs are also mountable

システム基本形

 

Notes

・ Normally a set of curtains comprises two pieces (Overlap width of doorway : 300mm) except for CB1515, CB2020 and CB3030 which curtains are all-in-one type.
・Fix the booth by inserting anchor bolts to the fixing holes of 14mm dia. provided in the adjuster feet.
・The top curtain is not processed for a cut for mounting a FFU. Cut the curtain to fit the FFU on site.
・The gap between the curtain and the ground is from 50mm to 100mm depending on the degree of cleanness.
・Opening dimensions for installation of FFU can be optionally specified. Please consult us.

 

Curtain data

UV protection or shading type curtains are available on request.
・0.3 mm thick　 ・Antistatic processed　・Fire proofing class 2 (JIS A-1322)　・Folded on all four sides　　
・Weight chain enclosed in the bottom (side curtains only) 　・Transparent　　・Material : Soft vinyl chloride　

 

Technical data

The following data is based on the condition that the booth is anchored to the ground and the load is static. Take enough safety margin for other conditions.

Allowable load per beam (F48L-Y Free end, centralized load)
 
Length (mm) Up to 2000 2001 to 2999 3000 to 4000
Allowable load 130kg
(Max. deflection 6mm)		 90kg
(Max. deflection 12mm)		 68kg
Reinforcement Not required Recommended Requied

技術データ

 

Reinforcement members are arranged as shown below.
(*Arrangement and the above values change when wheels are used instead of adjuster feet)

技術データ

 

 

CLEAN BENCH - Standard models

CB0805

CB0805

Dimensions

W800×H700×D500

Specifications

Top

PET plate

Side

Antistatic curtain

Front

Fixed with Velcro tape
 

Dimensional drawing

外形寸法図

 

CB1205

CB1205

 

Dimensions

W1200×H700×D500

Specifications

Top

PET plate

Side

Antistatic curtain

Front

Fixed with Velcro tape

Dimensional drawing

外形寸法図

 

CLEAN BOOTH - Standard models

CB1515

CB1515

 

Dimensions W1500×H2000×D1500

Dimensional drawing

外形寸法図

CB2020

CB2020

 

Dimensions W2000×H2000×D2000

Dimensional drawing

外形寸法図

CB2030

CB2030

 

Dimensions W2000×H2000×D3000

Dimensional drawing

外形寸法図

CB3030

CB3030

 

Dimensions W3000×H2000×D3000

Dimensional drawing

外形寸法図

 


CB3040

CB3040

 

Dimensions W3000×H2000×D4000

Dimensional drawing

外形寸法図

CB4040

CB4040

 

Dimensions W4000×H2000×D4000

Dimensional drawing

外形寸法図




*The dimensions of W, H and D are for outer size of the frame.
*Although all components have been cleaned before shipment, clean them again when bringing them into a clean room.
*Do not put other loads than FFUs on the top surface.
*Anchor the booth to the floor after installation.

 

Installation of FFU

Our Clean Booth System enables mounting of FFUs from underneath.
・Eliminates high-place work to assure worker’s safety.
・FFUs are easily detachable for maintenance
・Installation is easy even where the clearance from the booth top to the ceiling is very low.
 

 

Fill the gaps between the FFU and the frame with the enclosed packing.
Slide the FUSU-C2s to the position.

Put the frame of HEPA filter on the FUSU-C2s.

FFU取付方法

 

Components of Standard CLEAN BOOTH

Frames, curtains and securing members

フレーム・結合部材

Frame/Coupling parts

コーナーステー

Corner stay

アジャスター

Adjuster

エンド キャップ

End cap

カーテン 固定部材

Curtain fixture

カーテン ×1

Curtain x1

カーテン ×2

Curtain x2

Adjuster feet can be changed to wheels on request.

Frame assembly

What is LECO Frame?

 

LECO is an aluminum frame system developed by a machine maker.

It has been designed focusing on man-hour reduction.
Just insert and tighten the frame members to assemble.
LECO Frame offers an optimum solution with its easy and quick assembly work as well as sophisticated appearance.

LECO

 

* Aluminum parts are provided by YUKI LABORATORY Co., Ltd.

How to joint the frame with T-locks and tapered bolts

The tapered bolt strongly draw in the T-Lock by wedge effect and firmly joints frames each other.

テーパーボルトを締める。Tロックが引き込まれる。

Tighten the taper bolt.
T-Lock is drawn in.

1.フレームを差し込む。

1. Insert the frame.

2.テーパーボルトを入れる。

2. Place a tapered bolt.

3.テーパーボルトを締め込む。

3. Tighten the tapered bolt.

Tロック

 

Caution
T-Lock has an orientation. Insert a frame so as the sign of “LECO” faces to Ø 10 side and tighten a tapered bolt.

Corner stay

Die-cast corner stay consists of 2 pieces to securely joints frames by wedge effect. This gives excellent rigidity in assembly.

コーナーステー

 

End cap

エンドキャップ

 

Lightly hammer the End cap into the frame edge and tighten the enclosed screw. End cap will not easily come off once fitted as the screw pushes out inside the frame.
For prevention of injury, it is recommended to fit an end cap when a frame edge is exposed to outside.

Fitting of curtain

1. Insert two pieces of F-nut NF40-M4 into the four corner of ceiling. Then, insert an aluminum rod FB06 into each pocket of curtain rim on four sides and tuck FB06 with curtain in the groove of frame using a presser bar RC06.
*Place RC06 at 35mm from the ditch end. (See "How to insert RC06")
Fix the each of four corners by fitting a retainer plate CBSU-U.

カーテン固定手順

 

2. Insert a F-nut NF40-M4 in the groove to fit a plate CBSU-DL so as to touch the rubber plate.

カーテン固定手順

 

3. Now the FB06 has been fixed with the curtain.

カーテン固定手順

 

How to insert RC06

Basically, two people are required to do the work.
Push the curtain with the inserted FB06 into the groove.

Place RC06 so as to press down the FB06 by its longer rib.
One person pushes the RC06 in and the other person support the RC06 and the FB06 so as to keep the position illustrated in Fig. ①.
*To push in, the FB06 has to be positioned as illustrated in the Fig. ①.

【When FB06 cannot be easily pushed in】
Gently tap it with a plastic hammer or the like.

RC06の挿入方法

Gallery

CLEAN BOOTH SYSTEM