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Electrostatic oil mist collector OMC-E series

Electrostatic oil mist collector OMC-E series

Electrostatic oil mist collector OMC-E series

Electrostatic oil mist collector OMC-E series

High collection capability by ionizing mist! Suitable for both oil and water-soluble mists

Features

Type Specifications
Electrostatic Energy saving High collection efficiency


Certificates/Approvals

EU RoHS China RoHS CE UL CSA PSE
 

 

 

Model/Specifications

Model OMC-E21 OMC-E310 OMC-E315 OMC-E325 OMC-E345
Max. air flow *1 8/10m3/min 7/8m3/min 12/14m3/min 22/25m3/min 40/45m3/min
Max. static pressure ※1 - 0.68/0.96kPa 0.86/1.21kPa
Collection efficiency Min. 99% (by gravimetric method)
Type of mist collectable Oil-based and water-soluble
Rated voltage 3-phase, 200 VAC 50/60 Hz
Rated motor output 0.2kW (2P) 0.2kW(2P) 0.4kW(2P) 0.75kW(2P) 1.5kW(2P)
Motor efficiency*2 - 81.5/81.1 IE3/IE3 85.8/85.6 IE3/IE3
Rated current consumption*1 1.7/2.0A or less 1.3/1.4A or less 1.7/1.9A or less 2.5/3.2A or less 4.2/5.8A or less
Rated power consumption*1 - 240/320W or less 370/540W or less 590/900W or less 1090/1730W or less
Working temperature 0 to +40℃
Working humidity 10 to 80%RH, free from condensation
Noise 75dB(A) 74dB(A) 79dB(A) 72dB(A) 75dB(A)
Max. oil mist density 150mg3/min 300mg3/min
Max. suction air temp. +40℃
Ozone concentration Less than 0.04 ppm
Display Power (White)
Electrode energization (Orange)
Electrode check (Red)
Power (White)
Operation (Orange)
Alarm (Red)
External input - 24VDC Continuous signal
External output Alarm output 1c
250VAC 2A
30VDC 2A
Alarm output 2c
250VAC 2A
30VDC 2A
Alarm output 1a
(250VAC 2A, 30VDC 2A) ×2
Safety circuit High voltage cutoff and motor stop in the event of frequent spark discharges, high voltage short circuit and door open High voltage cutoff and motor stop in the events of freaquent sparking, high voltage short circuit,
overcurrent, overcurrent on motor, abnormal heating of high voltage power board or door open
Conformity to standards Environmental standard RoHS
Suction port diameter Ø148mm Ø198mm Ø200mm at three places
High voltage output HV : DC-9kV/-8kV/-7kV LV : DC-6kV/-5kV/-4kV
(switchable)
DC-9kV/-8kV/-7kV
(switchable on operation panel)
Color Powder coating, Ivory (10GY9/1 equivalent) and Light green (10GY8/4 equivalent)
Weight 44.0kg 51.0kg 52.0kg 108.0kg 185.0kg
Drain port Ø18 pipe Ø31 pipe
*1. Rated value at the time of the ambient air temperature of 25℃
*2. Efficiency value of the motor unit.

 

Structure

Original technology achieved suctioning mist at the highest level of concentration 
*Illustration below shows OMC-E325. Structural design is different by model.

構造

 

Operation panel and lamp

操作パネルとランプ

 

Notifies abnormality and maintenance time by fulfulling monitoring function.
The lamps are readily visible from a distant place.

Electrode

電極

 

Realized light weight by separating charge and collecting electrodes. Each electrode unit has handles which makes detachment easier. Designed for ease of maintenance work.

Rectification plate

整風板

 

Rectification plate guides air to go out straight up, which prevents working people and equipment from being exposed to exhaust air directly.

 

Mechanism

メカニズム

 

コロナ放電

 

  1. Oil mist-laden air passes through the pre-filter and then goes into Charge electrode.
  2. At Charge electrode, corona discharge occurs between the high-voltage needle electrode and the grounded plate electrode, which causes ionization of oil particles.
  3. At Collection electrode, high voltage is applied to the parallel arranged plate electrodes so they absorb the particles that ionized by electrostatic force.
  4. Particles escaped from the Electrode 1 are collected in the Electrode 2 and purified air is discharged from the fan.
  5. Collected particles are liquified and then discharged from drain port.

Wide angle-discharge of ion

 

The uniquely designed needle electrodes realized multidirectional discharge.
This largely expanded discharge area of oil mist.

Completely absorbs mist in two step

2段捕集構造

 

Enhanced mist absorption rate by enlarging plate surface area of collection electrode. In addition, 2-step collection system does not allow mist to escape. Amazingly high collection rate and mist concentration rate have been achieved.

広角放出構造

 

2段捕集構造

 

 


Product lineup

Contents of page

 

OMC-E21

OMC-E21

 

Max. air flow

8/10m3/min

Max. mist concentration inhalable

150mg/m3

A complete set of supply

Oil Mist Collector : 1 unit Drain hose : 2m long Drain hose band : 1 pc. 
Instruction manual : 1 copy

Structure

構造

 

Dimensional drawing

外形寸法図

 

Mounting cutout

取付穴加工図

 

Collection efficiency

Test oil : Water-insoluble cutting oil
Measuring instrument : Low volume air sampler type AN-200

捕集率

 

 

 

OMC-E310

OMC-E310

 

Max. air flow

7/8m3/min

Max. mist concentration inhalable

300mg/m3

A complete set of supply

Oil Mist Collector : 1 unit Drain hose : 2m long Drain hose band : 1 pc. 
Instruction manual : 1 copy

Structure

構造

 

Dimensional drawing

外形寸法図

 

Mounting cutout

取付穴加工図

 

Collection efficiency

Test oil : Water-insoluble cutting oil
Measuring instrument : Low volume air sampler type AN-200

捕集率

 

 
 

OMC-E315

OMC-E315

 

Max. air flow

12/14m3/min

Max. mist concentration inhalable

300mg/m3

A complete set of supply

Oil Mist Collector : 1 unit Drain hose : 2m long Drain hose band : 1 pc. 
Instruction manual : 1 copy

Structure

構造

 

Dimensional drawing

外形寸法図

 

Mounting cutout

取付穴加工図

 

Collection efficiency

Test oil : Water-insoluble cutting oil
Measuring instrument : Low volume air sampler type AN-200

捕集率

 

 

 

OMC-E325

OMC-E325

 

Max. air flow

22/25m3/min

Max. mist concentration inhalable

300mg/m3

A complete set of supply

Oil Mist Collector : 1 unit Drain hose : 2m long Drain hose band : 1 pc. 
Instruction manual : 1 copy

Structure

構造

 

Dimensional drawing

外形寸法図

 

Mounting cutout

取付穴加工図

 

Collection efficiency

Test oil : Water-insoluble cutting oil
Measuring instrument : Low volume air sampler type AN-200

捕集率

 

 

 

OMC-E345

OMC-E345

 

Max. air flow

40/45m3/min

Max. mist concentration inhalable

300mg/m3

A complete set of supply

Oil Mist Collector : 1 unit Drain hose : 2m long Drain hose band : 1 pc. 
Instruction manual : 1 copy

Structure

構造

 

Dimensional drawing

外形寸法図

 

Mounting cutout

取付穴加工図

 

Collection efficiency

Test oil : Water-insoluble cutting oil
Measuring instrument : Low volume air sampler type AN-200

捕集率

 

 

Option

Optional parts for OMC-E

オプション品

 

Duct flange, Duct hose, Electrode unit, etc.
 

 

Cautions

・This product is intended for collecting general watersoluble and oil mist that generates during production process using various machine tools. Never have it inhale the following substances.
 - Ignition sources and fire sparks generated in machine processing,
 - Flammable substances such as gasoline, thinner, benzin, kerosene and others as well as oil and cleaning liquid with an ignition point 80 degrees C or below,
 - Explosive substances such as aluminium, magnesium and titan as well as materials ridden with those substances,
 - Flammable liquid, mist and materials ridden with these substances,
 - Corrosive and adhesive substances and hazardous gas or air with a lot of unusual substances
 - Large amount of dust or cutting chips
 - Hot air exceeding 40 deg. C.
 - Large amount of liquid,
 - Substances that remarkably accelerate rusting of metals or aging of plastics

・This product should not be used in an atmosphere which contains chlorine, sulfuric or fluorine gasses, oxalic acid, xylene, or methyl tetrachloride and the like.
・Do not use this product in a corrosive atmosphere.
・Tampering or repairing the product should be strictly avoided. Please contact us for repairing service.
・Do not operate the product with its terminal box uncovered.
・Indoor use only. The altitude of the site of use should be lower than 1000 m.
・The site of use should be free from vibration or impact.
・Do not use this product in a narrow closed space.
・Make sure that the packaging is not damaged on delivery.
・Use this product within the temperature range from 0℃ to +40℃ and humidity range from 10 to 80%RH (no condensation).
・Impact, vibration or excess load should be avoided during transportation. Dismount MISTCATCH from machinery when moving it.
・Precision apparatuses should not be arranged near the exhaust port where fine particles may fall on.
・Service interval may vary depending on the amount or constituent of particles inhaled.


Gallery

Electrostatic oil mist collector OMC-E series
Electrostatic oil mist collector OMC-E series